After received the material we are going to cut the leather with the cutting knife(die). See bellow a
stitch down
upper components.
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| Upper cut components of a stitch down shoe. |
After cutting all component of a pair of shoe quality checked the components. If the components are OK then quality pass it to the sewing dept for sewing.
Sewing: Sewing dept. attach every part/component of shoe with proper stitch same as the approval shoe sample. If the shoe has lining, sewing dept. attach the lining. That means sewing dept. makes the complete upper from the components. After completing the upper sewing quality check every individual upper and send it through the lasting section for assembling. See bellow a ready upper of the shoe.
Lasting or Assembling: All shoes are finished at this department. A lot of job has been done here to make a quality shoe. This is where all the parts of a shoe assemble. We are in a process of a stitch down shoe. See bellow how a operation wise lasting line set for a stitch down shoe.
| OPERATIONS |
| Counter Moulding |
| Input Upper and Last |
| Insole Board attach |
| Cementing |
| Toe Steam |
| Toe Lasting |
| Toe Pressure |
| Side lasting |
| Side pressure and cutter |
| Stitching |
| Sole primer |
| Cementing |
| Sole joint |
| Sole Pressure |
| Sole side cutter |
| Sole Side buffing |
| Sole side finishing |
| Sole Side trimming |
| Unlasting |
| Cosmetic Operation |
| Side gap reparing |
| Cementing for socks |
| Putting Socks |
| Attach sticker |
| Sole cleaning |
| Insert tissue |
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